KALZIP READY FOR TAKE OFF
 Kalzip’s
aluminium standing seam system has been used to clad Newcastle
International Airport’s new £8.2 million Air Traffic Control Tower.
Designed by 3D Reid Architects, this very distinctive 45 metre high
vase-like structure boasts several cascading tiers of tapered Kalzip
sheets with widths varying between 300mm and 450mm.
Installed by Teamkal contractor Lakesmere Ltd for main contractor
Sir Robert McAlpine, the Kalzip system provides a cost effective,
compact solution that serves to complete the striking geometry of
this futuristic building.
Whilst the three tiers of Kalzip at the bottom of the tower were
comparatively easy to complete, the most challenging part of the
installation was the 50-tonne, 2-storey top module of the tower
which had to be pre-assembled on site with the aid of a jig then
lifted into place by a 500-tonne mobile crane.
The design incorporated some extra bracing around the parapets to
minimise movement on the pre-clad frame during the lifting process
which allowed the circular viewing tower to be lifted over and
around the top of the main shaft to very fine tolerances and fixed
into pre-formed pocket connections. Between the two levels of Kalzip
is a galvanised tubular hollow steel framework infilled with a
stainless steel mesh that forms the concave sides of the structure.
No stranger to the use of Kalzip standing seam and the capabilities
of the system, 3DReid’s project architect Carl de Witt said: “The
Kalzip forms a major part of the external envelope and interfaces
smoothly between the other materials and elements. We researched
various wall cladding products but the geometry of the building
directed us to use the tapered standing seam as it suited the
conical shape of the base building and external walls of the upper
element. It ensured that the design concept of having a sculptural
building could be realised.”
Bryan Bauld, project surveyor for Lakesmere, added: “It was a
difficult and extremely challenging project. Not just because it was
an exposed location on the edge of an active airfield but because
the upper levels had to be built on the ground and then hoisted into
the air.”
A key benefit to 3DReid’s single sculptural design is that it
contains all the associated components for the operation of the Air
Traffic Control Tower, thus reducing the footprint of the building.
Email:
kalzipmarketing@corusgroup.com
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